Custom Machine Shop Facilities

Waterjet Cutting Facilities

Fedtech runs twelve waterjet systems with total engineering capability and full CAD/CAM capability for any custom machining application. Each station is equipped with multiple cutting heads, dramatically enhancing the effectiveness of our process. Waterjet cutting also allows us to process a variety of materials while holding tolerances as close as +/- .003". This unique process allows tighter nesting of parts, thus saving material costs. We are also able to process materials reaching twelve inches thick.

Non-abrasive Waterjet Cutting

The heart of our waterjet machinery is the Ultra-High Pressure Intensifier Pump from Accustream. The Accustream Intensifier pump pressurizes the water and continuously delivers it to create a steady stream producing perfectly processed custom manufactured parts. Whether it's a quantity of one or one thousand, our custom machine shop is able to process your parts.

Abrasive Waterjet Cutting

In addition to our non-abrasive waterjet cutting services, we also offer abrasive waterjet cutting. The Dialine abrasive cutting head delivers superior cutting and cuts more precise parts at considerably higher cutting speeds than parts cut with conventional waterjet heads. This cutting process is more fitting for materials such as metals, composites, stone and ceramics.

Work Cell #1 30" x 48" x 8" Travel, Triple Head CNC Controller
Work Cell #2 48" x 96" x 12" Travel, Triple Head CNC Controller
Work Cell #3 144" x 144" x 12" Travel, Quad Head CNC Controller
Work Cell #4 30" x 48" x 8" Travel, Triple Head CNC Controller
Work Cell #5 48" x 96" x 12" Travel, Six Heads CNC Controller
Work Cell #6 48" x 67" x 10" Travel, Triple Head CNC Controller
Work Cell #7 48" x 96" x 12" Travel, Triple Head CNC Controller
Work Cell #8 96" x 144" x 12" Travel, Quad Head CNC Controller
Work Cell #9 156 " x 360" x 12" Travel, Quad Head CNC Controller
Work Cell #10 48" x 96" x 12" Travel, Triple Head CNC Controller
Work Cell #11 96" x 144" x 12" Travel, Quad Head CNC Controller

Waterjet Pumps

5 - Accustream 150 High Pressure Intensifier Pumps
1 - Accustream 125 High Pressure Intensifier Pump
1 - Accustream 75 High Pressure Intensifier Pump

Laser Cutting Systems

Fedtech also operates three laser cutting machines. Our newest (the Bystronic Bystar 4020) is one of the most technologically advanced in the nation. By using industrial laser cutting in addition to waterjet cutting, our custom machine shop has the capability to cut nearly any material for any industry.

Laser cutting enables us to process materials such as stainless steel, aluminum, and carbon steel. Each material is cut from CAD/CAM files, to ensure the project is finished specifically as planned. Laser metal cutting produces burr-free parts and offers cutting capacity up to ¾" thick in Carbon Steel and up to 5/8" thick in Stainless Steel. It also offers quick turnaround without any costly tooling charges.

Customers choose industrial laser cutting for its cost effectiveness and precision cutting tolerances, which is as great as (+/- .003") with repeatability of (+/- .001"). It is an efficient option for prototypes and irregular shaped parts, but can also be used for custom production parts. Our custom machine shop also offers value-added services (welding, drilling, tapping, finishing, forming, etc.) so you can purchase your custom parts from one convenient source.

Bystronic Bystar 4020

• 4400 Watt
• Cuts up to nearly 700 inches per minute
• Cutting tolerances of +/-.0012"
• Holds up to 3500 pounds of material
• 157" x 79" work envelope
• Bytranscross material automation
• Shuttle table system

Bystronic Byspeed 3015

• 4400 Watt
• Bytranscross material automation
• Accuracy of +/- .005"
• Carbon steels up to 1.00" thick
• Stainless steels up to .500" thick
• 120" x 60" work envelope

Additional Custom Machine Shop Services (Value-Added)

We offer a plethora of value added custom machining services in addition to laser metal cutting and waterjet cutting.We recognize that each custom project has specific requirements, so we offer a vast array of services to ensure complicated manufacturing projects turn out exactly how they should. We do this by offering added value such as:

• Welding/Drilling/Tapping/C'Sink
• Deburring (Tumbling)
• PEM Stud Insertion
• Custom Assembly
• Inspecting
• Finishing
• Forming

The in-house manufacturing services enable us to more efficiently control project deadlines and achieve faster processing and shorter time lines for our customers.

Other Custom Manufacturing Equipment HAAS-VF6 CNC Vertical Machining Center, HAAS-VF4 CNC Vertical Machining Center, KIA KV-25 CNC Vertical Machining Center, Haas HL-2 CNC Lathe, Doosan Puma, 2000 SY CNC Lathe, Horizontal Band Saw: 12" x 10" Capacity, 3 Bridgeport Vertical Mills: 9" x 42" Work Area, Multi-Station Drill Presses, Vertical BandSaw

WELDING GTAW/GMAW, Mig Welding, Tig Welding

INSPECTION EQUIPMENT Digital Height Gauge, 48" x 48" Virtek Laser Inspection Machine, Optical Comparator: Accuracy to +/-.001", 60" DRO Calipers, 24" DRO Calipers, Granite Surface Plate, Gauge Pin Sets

QUALITY PROGRAM ISO 9001:2008 Certification

ENGINEERING MasterCam, AutoCAD rev.2006, AquaCam DNC, Application R & D, I-Gems, Bysoft/Bybend

FORMING 72" x 100 ton CNC Press Brake, 48" wide x 30 ton Press Brake, Bystronic Xpert 320 Press Brake

FINISHING GrindingMaster Timesaver 1100 dual head wet, Timesaver 36" wide dry, Various Deburring Equipment, Royson Automated Tumblers Sandblaster, Large Capacity Tumblers

Contact us for more information, or compare waterjet cutting and laser cutting to learn which custom machine shop service is best for your project!